Haystack Pellet Production Line
Haystack with a moisture content of less than 17%, haystacks made of various hay punching machines before storage. Haystacks are not only convenient for handling, storage and feeding, but also can better maintain the green and fragrance of hay, and the loss of nutrients can also be reduced.
Our solutions come in a modular design so you can customize them to match your production process. At RICHI we focus on solutions that pay off, whether it's supplying the smallest spare part or serving as a long term partner. Complete Haystack Pellet Production Line includes the following equipments, from the storage of raw materials to the packaging of the final pellets. Each section has professional equipment to work. Of course, according to the different needs, it may be the particularity of the raw materials or the limitations of the site. Our engineers will redesign the process, and the equipment used will be increased or decreased. Click each module below, you will see the specific equipment information.
1
At present, many agricultural and forestry solid wastes such as alfalfa haystack, pasture, wheat straw, are bundled before entering the pellet production process. Therefore, If you are in this situation,it is necessary to set up a bundle broken section to achieve continuous production and adapt to the requirements of modern industry.
Cut the hay with too long length to meet the feeding requirements of the subsequent crushing section. This is an optional section. If the length of hay material meets the requirements, there is no need to set this section. This section is also suitable for cutting all kinds of grass, cereal grass, straw, wild grass, wheat straw, corn straw and other forages.
2
Hay burning pellets have strict requirements on the moisture content of the raw materials. After the raw materials are sieved, they are transported to the drum dryer through conveyor and dried by hot air.
3
Use the conveyor to transport the hay to the screening equipment to remove impurities.
4
The task at this stage is to further crush the raw material into small hay particles of 0.2-0.4.This secton required a grass crusher.
5
This section is optional. If hay pellets are used as animal feed, then it is necessary to premix all ingredients with a small amount of grass powder in proportion to the unit output ratio according to the hay pellet formula design requirements, and then add all the hay powder to mix and enter the next processing procedure. The raw materials are accurately weighed before mixing, and the small amount of ingredients must be pre-mixed.
6
The uniformly mixed raw materials enter the hay pellet mill machine for compression. The unformed hay powder is returned to the powder bins for further processing. The formed pellets enter the cooling machine. The water content of the hay pellets after cooling does not exceed 13%. Because the water content is very low, it is suitable for long-term storage without mold and deterioration.
7
Send the formed hay pellets to a cooling device to dissipate heat, cool and dry quickly, and then sent to finished products for export.
8
After the hay pellets are cooled down, after the molded granules reach a certain hardness, they are bagged, packaged, and sewn into the warehouse for storage.It should be packed in water-impermeable plastic woven bags, and the weight deviation should not exceed 0.5% of the net weight.
9
It is not allowed to touch the ground directly. It is better to lay a layer of wooden shelves below. The stacking should not be too high, and the distance from the roof should not be less than 50cm. The outdoor storage should have rainproof facilities, and the rainproof cloth should be opened to dry in sunny weather.
10
The dust generated in the hay pellet production process is recycled for granulation, reducing waste and increasing revenue.
11
PLC is designed according to the requirement of the customer. It can also control automation level.Our PLC is provided by the top international brands in the industrial automation field such as Siemens, Schneider and Delta.
RICHI can provide the complete turnkey project biomass wood pellet production line, from design to install . Whether you want to produce wood pellet, sawdust pellet ,rice husk pellet, EFB pellet ，grass pellet or organic fertilizer pellet, the capacity is 1-100TPH can be choose. The main machine is wood chipper，wood crusher, drum dryer, wood pellet machine , cooling machine ,rotary sereener and others . Looking forward to your consultation !
Name:The
12T/H Automatic Hemp Pellet Line
Country: America
Pellet Size:1-12mm
Main Material: Hemp
Total Power:977KW
Main Machines: Forage Hammer Mill*90KW,Hemp Mixer*1000KG/BATCH, Hemp Pellet
Machine*160KW,Cooling Machine, Crumbler Machine, Screen Machine, Automatic Packing Machine
and other equipment.
The hemp pellet mills in this project were developed for top throughput capacities in compound feed pelleting, and can process even difficult-to-press raw materials which have a high fat or fiber content. The machine sets new standards in terms of efficiency and performance: substantially lower energy consumption in comparison to conventional pellet mills, production capacities of up to 20 t/h, motor ratings of 220 or 260 kW and a customer-oriented design are just some of the advantages of this RICHI machine. However, thanks to the extremely compact design, the machine takes up very little space(workshop size:16m*7m*7.5m)– it delivers twice as much capacity with the same footprint as conventional pellet mills.
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Name: 2T/H Automatic Wood
Pellet Line
Country: Canada
Pellet Size:6-12mm
Main Material: 50% moisture wood chips , 50% moisture sawdust
Total Power:385KW
Main Machines: Wood Chipper, Wood Hammer Mill Crusher, Shifter, Wood Dryer, Storage Bin,
Pellet Machine, Cooler, Auto-packing Machine and other auxiliary equipment.
In this project cooperation, exquisite process design and strong production team are very critical factors to impress customers. The final biomass pellets of the project are mainly used for export, and have high quality requirements. Environmental protection and energy saving are integrated into the design of the plan. The dust removal system runs through the entire production link, so as to achieve zero pollution and zero emissions, and meet the local regulations of customers.
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Organic Fertilizer Pellet Plant
Alfalfa Pellet Plant
Corn Stalk Pellet Plant
Palm Shell Pellet Plant
Waste Paper Pellet Plant
Wood Shavings Pellet Plant
Hemp Pellet Plant
......
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